…Thorn’s Guitar, from the Hex Girls

Who are the Hex Girls? Obviously you’re not a Scooby Doo fan… My daughter LOVES the Hex Girls, and for Halloween she wanted to be the lead singer. So I decided to build her a guitar closely modeled on the one used by Thorn (or Sally McKnight). We started with the Batman logo from the […]

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Who are the Hex Girls?
Obviously you’re not a Scooby Doo fan…

My daughter LOVES the Hex Girls, and for Halloween she wanted to be the lead singer. So I decided to build her a guitar closely modeled on the one used by Thorn (or Sally McKnight).

We started with the Batman logo from the 1960′s and did some vector manipulation. Then got a single plank of poplar from the local hardware store. Cut a single strip to make the neck, and glued up the rest to make the body.

 
 
 

I think it was a hit…

 

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…a new CO2 Laser cutter / engraver.

Wow, been a long time since I posted about anything. I thought it was about time I wrote about something new. I recently acquired all the parts for a laser cutter – although I was running an 80W tube from the BlackToe gantry I found that the two machining techniques were at odds with each […]

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Post image for …a new CO2 Laser cutter / engraver.

Wow, been a long time since I posted about anything. I thought it was about time I wrote about something new.

I recently acquired all the parts for a laser cutter – although I was running an 80W tube from the BlackToe gantry I found that the two machining techniques were at odds with each other, and the laser needed an environment all of its own. Luckily I had enough stuff left over from my first CNC gantry – the Bluumax – to build a new X/Y table.

Patrick (www.buildyourcnc.com) and I have been talking about laser cutters for a while now – we both thought that putting the tube into the gantry itself was a sensible thing to do, since you would only need to align one axis.

Quite proud of these adjustable motor mounts – came to me in a flash of inspiration:

Here are some movies showing progress, alignment, and “first light”:

…and the finished engraving – about 1mm deep, lowest laser power, 1/4 baltic birch. The flashes of light seem to be where the toolpaths cross. Not entirely sure why this happens. Anyone know?

Update – check out this neat test for laser “tramming” – making sure it’s truly perpendicular – http://www.machsupport.com/forum/index.php/topic,23037.msg162437.html#msg162437

And I’ll say it one more time to be sure –
KEEP EVERYONE ELSE OUT OF THE ROOM AND WEAR THE CORRECT EYE PROTECTION WHEN YOU DO THIS!

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